CLEANROOM DESIGN & ENGINEERING
Drawing on advanced engineering knowledge and specialised experience in controlled spaces, KGS offers cleanroom design as an integrated service. Design is not just about creating a clean space: production-process requirements, contamination control, stable operation and regulatory compliance are all considered together.
All designs are developed on GMP principles, international cleanroom design standards and GEP, and take into account the real needs of the production process, operating conditions and quality-control requirements.
Fluid mechanics and advanced Computational Fluid Dynamics analysis are central to the design of ventilation and contamination-control systems. CFD modelling evaluates the air distribution pattern, particle paths, contaminant removal, uniformity of conditions and the risk of stagnant zones before construction, and optimises the layout of supply and return grilles.
Loads from process equipment, occupants, lighting, heat transfer through the envelope, infiltration, exchange with the outdoor environment and every other source are calculated in full, as the basis for correct equipment sizing and a stable HVAC design.
The air distribution network is designed with precise pressure-drop calculations and flow analysis so that air is distributed uniformly with minimal pressure loss in the ductwork, giving higher efficiency and lower fan power and energy consumption.
Hygienic AHUs are designed to VDI 6022, DIN 1946-4, ISPE and other recognised standards; the internal structure, airflow path, filter types, maintenance access and interior surface materials are configured to the requirements of each project.
At the end of the design stage a complete set of construction and shop drawings is produced, covering the cleanroom architecture, ventilation systems, ductwork, equipment layout, service routes and execution details, to ensure coordination between disciplines and quality on site.
Through precise calculation, specialised modelling and a clear understanding of the process, systems are designed to meet every quality requirement while keeping energy use, equipment capacity and operating costs at an optimal level.
This engineering approach means the designed infrastructure not only meets contamination-control and environmental requirements but also performs at the highest level in stability, energy efficiency and maintainability.
Tell us your requirements, the standard you work to and the capacity you need; the KGS engineering team will walk through the proposed approach with you.